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6000W Automatic Laser Welder Fiber Laser Welding Machine For Prismatic Battery Pack Automatic Assembly Line
6000W Automatic Laser Welder Fiber Laser Welding Machine For Prismatic Battery Pack Automatic Assembly Line
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6000W Automatic Laser Welder Fiber Laser Welding Machine For Prismatic Battery Pack Automatic Assembly Line
The pack enters the laser welding station, after the pack is jacked up and positioned, the pack is first positioned by the robot vision system, and then the height of the pack is measured by the altimeter, and then the Pack poles are welded one by one by the Raycus 6000W continuous laser, and the welding path is completed by the XYZ movement, and the fumes produced by cleaning are recovered by the purification and recycling treatment system, and the welding vibrating lens has a wind knife to effectively reduce the impact of welding spatter on the vibrating lens. The welding vibration mirror has a wind knife to effectively reduce the impact of welding spatter on the vibration lens. This station adopts double-station, after a module welding is completed, the next module will be welded directly.
| Available welding material | Aluminum sheet, copper sheet, and composite welding also workable. (e.g. welding of aluminium and copper-nickel, copper-nickel-aluminium, etc.) |
| Depth of weld | 0.5-2mm adjustable |
| Width of weld gap | 1.5-2.5mm |
| Weld strength | The tensile strength of the welded joint is greater than the breaking strength of the material, and the welding can be done in two modes: continuous welding and pulse spot welding. |
Welding Parameter
| Welding thickness | 0.5~3mm (adjustable) |
| Working stroke | 1000*600*400mm |
| Welding speed | 10mm/s(adjustable) |
| Laser type | Continuous |
| Laser power | 6kw(adjustable) |
| Windblade dust removal | Available |
| Laser working medium | Fibre |
| Material of whole station | Mental |
| Alarm light buzzer | Available |
Pictures of laser
Galvanometer head
Advantage
*Modular design, unit replacement with simple;
*Easy to clean and maintain the protective lens;
*Sealed design, dustproof and waterproof, long-term effective protection of the lens and optical fibre from contamination;
*Water circulation cooling, to ensure continuous and stable work, prevent the temperature rise affects the laser energy output.
Technical parameters(Just for ref, subject to actual)
| Parameters items | Typical value |
| Scanning Angle | ±0.35rad |
| Tracking time | 0.7ms |
| Repeat Positioning | <15urad |
| Gain drift | <50ppm/k |
| Positioning Speed | 2m/s |
| Power Supply | ±15V/5A |
| Working Temperature | 25±10°C |
| Dimension | 216mm*140mm*180mm |
| Weight | 7KG |
Cooling machine
Technical parameters
| Power supply | AC 3P 380V |
| Power frequency | 50Hz |
| Working current | 2.1~13.7A |
| Rated power of whole machine | 6.63kW |
| Electric auxiliary power | 600W+1800W |
| Temperature control accuracy | ±1°C |
| Throttle | Capillary |
| Water pump power | 1.1kW |
| Tank capacity | 40L |
| Water inlet and outlet | Rp1/2"+Rp1" |
| Maximum head of water pump | 61.5M |
| Rated flow rate | 1.5L/min +>50L/min |
| Net weight | 136Kg |
| Gross weight | 154Kg |
| Machine size | (LWH)870mm*660mm* 1190cm |
| Packing size | (LWH)950mm *770mm *1350mm |
Smoke Extraction System
The industrial dust collector is an explosion-proof industrial dust collector developed in combination with the requirements of environmental protection emission, featuring large air volume, high negative pressure, pulse blowback, stability and reliability. It meets the explosion-proof requirements of flammable and explosive dust environment.
Filtration process
Under the action of the fan, the dust generated by this equipment enters the dust collector through the dust suction port, and firstly touches the spoiler plate in the middle of the air inlet, which plays the role of disturbing the incoming gas and slows down the speed of the gas flow. Due to the gravity settling effect, the coarse particles of dust in the gas fall directly into the dust hopper, playing the role of pre-dust removal. Fine particle size, small density of dust particles into the dust filter room, through the Brownian diffusion and sieve filter and other combined effects, so that the dust adsorbed on the outer surface of the filter media. The clean gas after purification enters into the upper clean gas room through the filter cylinder, and is discharged through the fan to the exhaust port.
Dust removal process
With the filtration has been continued, the dust accumulated in the outer surface of the filter cartridge will be more and more, accordingly will increase the operating resistance of the equipment, when it reaches a certain level, the dust collector began to clear the dust. The cleaning method is pulse blowback, when the pulse valve is open, the compressed air in the storage tank through the pulse Min jet a high-speed, high-pressure ejection airflow, so that the instantaneous positive pressure inside the filter cylinder and produce bulging and micro-movement; and from the mouth of the cylinder to form a wave quickly passed to the bottom of the cylinder, so as to deposit the dust on the filter material off, to achieve the clearing of grey. Dust collector according to the control system settings, into the next set of cartridges to clean the dust, and constantly cycle!
Technical parameters
| Power supply(V/Hz ) | 380/50 |
| Power(KW) | 1.5 |
| Handling air volume (cubic metre/h) | 210 |
| Noise level (dB) | 75±2 |
| Inlet air calibre (mm) | φ50 |
| Outgoing air calibre (mm) | φ150 |
| Number of filter cartridges (pcs) | 2 |
| Dimension (mm) | 1016*754*1764 (including enter) |
